The Perfect FAQ Guide
In the event that you’re not sure of the powder mixing machines that you need to purchase, fret not! Because, in this guide, we’ll go about discussing all the information that’ll be useful for you in the industry!
Not only will you be learning what powder mixing machines are, you will also get to know some of the things that can help you land purchasing the best ones in the market!
Without further ado, let’s head right onto the guide!
What is Powder Mixing?
Powder mixing basically is the procedure of blending or combining two (2) or more different materials or powders together.
Figure 1 – Image of different powders mixed together
Oftentimes, the mixture will result to three (3) types: The random mixture, the interactive mixture, and the ordered mixture.
The machines or equipment you use in the process of powder mixing would usually be powder mixing machines, which we’ll discuss in the next part of this guide.
Which Machine is Used For the Mixing of Powder?
As opposed to what you might have believed in, powder mixing isn’t just done by hand.
Figure 2 – A double cone blender, one of the many different powder mixing machines you can buy
In fact, this method employs the use of highly-advanced equipment that are meant for powder mixing.
Several powder handling and powder processing machines are used as powder mixing machines, and there are a lot of them in the market.
But, there are certain machines that stand out from the rest, and they include:
- Double Cone Blenders or Mixers
- Trough Mixers
- Ribbon Blenders
- 3D or 3-Dimensional Mixers
- V Shaped Mixers and Blenders
All other machines are either exclusively used for blending or mixing liquids or they’re not as effective as these machines in mixing dry powders and other particles of the same kind.
What Are the Different Mechanisms of Powder Mixing or Blending?
Figure 3 – The different mechanisms of powder blending
Blending is done in three (3) different ways or mechanisms, they are: diffusion, convection, and shearing.
Diffusion is a blending procedure or mechanism that is slow and that is used to pace the blending process using the movement or the tumbling of machines and equipment.
The shear mechanism is the blending type that utilizes materials within a mixer such as agitators to break and “shear” the materials down.
Then, lastly, convective blending is the blending mechanism that is done either with a forceful action from a material inside the machine partnered up with gentle and slow tumbling and movement.
These are the three (3) different mechanisms or processes that are involved in the procedure of blending and mixing.
Dry Powder Mixing Machine
Dry powder mixing machines are specialized machines that are able to mix up and blend powders that do not draw moisture.
Figure 4 – A ribbon blender, an example of a dry powder mixing machine
These machines are special because of the fact that it does not endanger any type of material even if they don’t have moisture. Thanks to the cooling systems and panels of these machines, you can say goodbye to the risks of it being caught with fire, being too hot, and other things of the like.
You’ll be able to find a lot of dry powder mixing machines in the market. In fact, you can get some from websites like Made In China, Trade India, eBay, and even Alibaba! With these websites, it’ll be easy for you to find whatever it is you’re looking for!
Powder Mixing Machine Price
Not all powder mixing machines have the same rates and prices. As a matter of fact, they will all be different and will be categorized into many different factors.
For instance, purchasing powder mixing machines in its retail price could cost you more (even almost double) the amount when you purchase them in bulk or in wholesale.
To give you an average, though, commercial powder mixing machines or those that are small ones cost you an average of about $1,800 to $3,000 per machine. Industrial powder mixing machines or those that are big, however, would have an average price of $6,000 to $20,000.
You’ll even find powder mixing machines that would be in the range of $50,000 and above, but that would already be a comprehensive set of a powder mixing machine.
Advantages of Using Powder Mixing Machines
Figure 5 – A 3D blender can help you blend and mix powders homogenously
Didn’t you ever wonder why a lot of businesses and companies choose using powder mixing machines instead of doing it in the traditional and the conventional way?
This is due to the many benefits and advantages that you can get from it. Some of the advantages of using powder mixing machines include, but are not limited to:
- You’ll be able to solve lightweight mixing problems
- Ultra fine particles and powders can easily be achieved
- You’ll be able to produce and manufacture fine powders that are uniform in size and shape
- Your processes and methods will be a lot faster and achievable
- Your mixing and blending operations will be efficient and will require less workforce
Those are the advantages or the pros of using powder mixing machines. You’ll be able to get and understand more of them when you try and experience it for yourself!
Parts and Components of Powder Mixing Equipment
Understanding and getting the basic parts and components of powder mixing machines and equipment is relevant.
Figure 7 – Parts and components of double cone blenders
Why? – This is because you’ll have a better sense of how the process or the procedure takes place, especially behind the scenes.
And while there are many different types of powder mixing equipment in the market, we will be giving you the basic parts and components that you would always find on these machines regardless of what it is.
Feeding Port or Feed Inlet
This is the part or the component that is responsible for the feeding of the materials or the particles inside the machine. You can treat and consider this as the “mouth” or the opening of the powder mixer.
Barrel/Bowl/Shell
This is the main or the primary body of the powder mixing machine. It’s where the powders and particles are mixed and blended.
Blades
Most powder mixing machines have blades inside the barrel/shell/bowl to aid in the mixing or the blending process. These blades help and assist in the shearing or the breaking down of the materials to allow easier and better mixture.
Drive Chains/Chains
The chains or the drive chains are components that are used for the tumbling or the rotating of the shell, bowl, or the barrel.
Motor
The motor is the component that powers up the machine and is also the primary component in making the barrel/bowl/shell move. It’s also the motor that makes the agitators or the blades inside the machine move and become locomotive.
Control System
This is where you set the speed of the mixture, the fineness and the blending that you’re looking for, and so on.
Discharge Valve or Feed Outlet
Then lastly, the discharge valve or the feed outlet is the component or the exit-point of the machine. It’s where all finished products are released.
Take note that not all machines would have these parts. Some would have different terms, while there would be others that will offer entirely different parts and components.
Where Can You Purchase High Quality Powder Mixing Machines
If you’re after the best quality of powder mixing machines without costing too much, then you need to purchase Yinda Machinery’s powder mixing machines.
For more than a decade, we have been producing some of the industry’s top selling powder mixers in and out of China.
We manufacture powder mixing machines for the food industry, the structural or the construction industry, the agricultural sector, the animal feeds industry, the chemical industry, the pharmaceutical industry, and many more!
What Are the Features of Yinda Machinery’s Powder Mixers?
Some of the most notable features of our powder mixing machines include:
- Highly durable, versatile, and flexible – you can use it for many different business industries and sectors
- They’re easy to clean, maintain, and care for
- You’ll not find them challenging to utilize
- They’re made from military grade steels and alloys
When you find that you are in need of a high-quality powder mixing machine, Yinda Machinery will be more than happy to help and assist you.
Wherever you are in the world and whatever business sector or industry you may be in, we will be a call or an email away!
Get the best powder mixing machines you can get for a cost you will never be disappointed to pay for!
Aside from our powder mixing machines, you can also bank and count on us if you need other powder handling and powder processing equipment like tray dryers, vibro sifters, ribbon blenders, trough mixers, and even mill grinders!
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