The Complete FAQ Guide

Probably the most common type of mixer in the bunch, double cone mixers are especially common in the structural or the construction business industry.

But, along with that, it’s also a popular choice for corporations and enterprises in the pharmaceuticals industry, the chemical industry, and even the agricultural industry!

So, either you’re new to the industry and you’re uncertain on what double cone mixers are, or if you’re trying to find out where you can purchase the best double cone mixers, this guide will be all you need!

What is a Double Cone Mixer?

Figure 1 – Example of what a double cone mixer looks like

A double cone mixer is a type of powder handling and powder processing machine or equipment that’s comprised of two (2) cones that are on top of one another.

The purpose of a double cone mixer is to blend and mix two (2) or more types of dry powders and particles together to get a homogeneous mixture.

What Causes Mixing Inside a Double Cone Blender?

The mixing inside double cone blenders is due to the tumbling and the continuous movement of the particles and powders inside the vessel.

Figure 2 – The interior of how double blenders and double cone mixers work

Adding to that would be the helical blades that are installed inside the vessel, which helps in the shearing and the breaking down of the particles.

Overall, the mixing and the blending within a double cone blender is effective, thanks to the combination of the factors and the components that are within the machine itself.

Are Double Cone Blenders Hard or Difficult to Clean?

No, double cone mixers and blenders aren’t actually difficult to clean.

Figure 3 – Cleaning double cone mixers is simple and easy

As a matter of fact, this kind of powder handling machine is considered as one of the machines that’s easy and simple to clean!

Thanks to its large opening and its spacious interior, you won’t find it hard to clean! In fact, the cleaning process can be as easy as this process:

1. Fill the double cone mixer with warm-to-hot water.
2. Turn on or activate the machine for about 1 to 2 minutes.
3. Turn it off, and then fill the warm-to-hot water with a cleaning solution.
4. Drain the liquid inside the double cone mixer and replace it with clean water for rinsing.
5. Check and inspect if there are any fragments or debris of dirt inside the vessel.

That’s how simple and easy it is to clean and to rid your double cone mixers of dirt and debris! Unlike other powder processing and powder handling machines, double cone blenders and mixers are easy to clean and maintain!

Double Cone Mixer Advantages and Disadvantages

Double cone blenders and mixers are versatile machines that are used for mixing and blending various products and materials.

Using them can give you a ton of benefits and advantages, some of which include, but are not limited to:

• They’re able to handle big and large capacities
• You’ll be able to mix whatever type of material or product
• They’re easy and simple to clean
• You will be able to produce homogenous solid-to-solid mixtures
• You wouldn’t have to worry about maintenance that much

On the flip side, you might experience a couple of cons and drawbacks to using them, as well. The primary disadvantages of using double cone mixers include:

• It’s not ideal for fine particles
• It wouldn’t be effective in mixing particles that have large-size differences
• Serial dilution is required if powders are free flowing
• Requires a high headspace for the twin shell or the double cones or vessels

V Shaped Mixers vs. Double Cone Mixers

Figure 5 – Double cone blender (right); V shaped mixer (left)

The most common dilemma that businesses and companies have when it comes to deciding on a mixing or a blending machine would be choosing between a double cone mixer or a V shaped mixer.

While it’s self-explanatory on how both of them works, here’s a quick table that outlines their differences:

By understanding the table, you’ll easily be able to find and identify double cone mixers from V shaped mixers and blenders! You wouldn’t have a hard time finding out what the best option for you is!

Do Double Cone Mixers Have Agitators and Blades Inside the Barrel?

Figure 6 – Agitators or helical blades inside double cone mixer barrel

Yes, double cone mixers contain agitators that are in the form of helical blades inside the barrels.

These blades are usually found intertwined within the vessel and are used for the cutting or the shearing of the solid ingredients into smaller pieces.

The primary use of these agitators is to ensure that the blending and the mixing process will yield and produce uniform mixtures and particles.

How to Find Quality Double Cone Mixers?

Knowing what high-quality double cone mixers are, is one thing, and finding them is another. There are a lot of things that make a double cone mixer high quality, but, among the best and the top things that you always need to consider include:

Specifications and Overall Structure of the Machine

Just like any other type of machine, the specifications of it would dictate the efficiency and the effectiveness of the machine.

We’re talking about specifications like the power requirement, the mesh size, the tumbling speed, and many more!

Features and Added Functionalities

Most double cone mixers aren’t just limited to their purpose of mixing and blending. In fact, the vast majority of them have added features and functionalities that are for other powder handling and powder mixing processes.

It’s imperative to determine if the machine possesses features and functionalities because it can very well influence and affect the price or the cost of it.

Ease of Use of the Control System

In finding a double cone mixer, it’ll be best to identify the control system of the double cone mixer. It can be anything from the ease of use, the user-friendliness, as well as the technicality and the overall complexity of the equipment.

Who would want to use a machine that’s difficult and challenging to understand in the first place?

Manufacturer of the Double Cone Mixer

And last, but most definitely not least is to know and be aware of who the manufacturer of the double cone mixer is.

For double cone mixer suppliers, reputation is everything, therefore, they wouldn’t let or allow bad quality to tamper with their position in the industry.

These are the things that are considered paramount when it comes to double cone mixers. You might have a few other tips up your sleeve – let us know about it!

Which Double Cone Mixer Supplier Can You Trust?

By far, no other double cone mixer supplier matched our expertise and our excellence here at Yinda Machinery. For more than 11 years, we have mastered the art of manufacturing and producing double cone mixers to the extent that we offer our clients custom products.

The vast library of double cone mixers we have beats all other companies and businesses easily. And, the best part about that, is we are effective in communicating to our clients!

What is There to Like About Yinda Machinery?

Out of all the tens of thousands of options you have, why choose us?

• We have an excellent R&D team, ready to serve and to strategize with you
• Yinda Machinery’s processes have effectively been streamlined
• Our experts and engineers have a collective experience that exceeds 50 years!
• We will be able to give and grant you a free estimate or quotation

If what you’re looking for is a double cone mixer that is specific to the needs of your business, Yinda Machinery will be your best choice.

Other Products Yinda Machinery Can Offer

Aside from our excellent-quality double cone mixers, you can also bank and count on us if you need other powder handling and powder processing equipment, too!

We can also help you with tray dryers, pin mill grinders, hammer mill pulverizers, sugar grinding machines, leaf grinding machines, ultra fine powder grinders, and many more!

What are you waiting for? Shoot us that message and let’s start the conversation that will change your business for the better!

Contact us today and expect the quotation that you need in just a few hours!