Cone Mixer – The All-Around FAQ Guide

Whether you’re trying to learn more about cone mixers or if you’re trying to look for the best cone mixers in the market, this guide will be perfect for you!

We’ve made the effort of collecting as much information needed for you to be fully aware and knowledgeable on what cone mixers are. So, by the end of this FAQ guide, you will know all the ins and outs of cone mixers, regardless of the type, for your purchase to be valuable.

So, without further ado, let’s head right onto the guide!

What is a Cone Mixer?

A cone mixer is a general and a vague term that refers to powder handling equipment that are used to produce various types of mixtures.

Figure 1 – Sample image of what a cone mixer looks like (double cone mixer)

The most common of which would be a solid-to-solid homogenous mixture, using different types of bulk solids like dry powders.

There are various types of cone mixers in the market today, and we’ll be here to discuss them to you.

https://youtu.be/C1dTSgNuaeI

Double Cone Mixer vs. V Cone Mixer

The two (2) most common cone mixers of powder handling and processing machines are V cone mixers and double cone mixers.

At first glance, you’ll think that they’re not at all different. But, when you actually take a good look at them as well as how they are put up, you’ll notice that they hold quite a few differences with each other.

So, to help you distinguish what a double cone mixer from a V cone mixer is, let us discuss each of them separately first.

Double Cone Mixers

The idea behind double cone mixers is that they’re two (2) cones that are conjoined with one another in a top-and-bottom position.

Figure 2 – Example of what a double cone mixer is

Akin to double cone blenders, the mixing and blending process of double cone mixers come from the slowly, but surely flow of particles at a symmetrical plane.

While the vessel rotates, the particles inside it bump with each other, and thus, causing them to mix, fuse, and join together homogenously.

V Cone Mixers

Figure 3 – Example of what a V cone mixer looks like

V mixers, on the other end of the tunnel, are literally mixers that are shaped as the letter V.

Similar to double cone blenders, a V mixer or a V blender is a type of powder handling or powder processing machine that twists, turns, and rotates.

The idea of mixing comes from the continuous bumping of the particles back and forth.

Here’s a quick table of some of the other differences between them:

And those are the differences and the distinctions between V cone mixers and double cone mixers. In case you’re not sure what to pick, you can go back to this table to see what the best strategy is for you!

How Does a Double Cone Mixer Work?

The idea of how double cone mixers work is that the particles and the materials within the vessel are blended naturally, resulting to a homogenous mixture.

Figure 4 – Image from a clip demonstrating how double cone mixers work

Imagine a bottle where you have a few different types of sand in it. Try to continuously rotate, spin, and mix them together, and eventually, you will see them mix and blend together as one – the same idea applies on how double cone mixers work.

Add the fact that the steels within it help break them up evenly, you’ll easily be able to mix and fuse the materials together.

What Business Industries Use Cone Mixers?

A lot of industries that utilize powder and other finely granulated particles would need cone mixers. Some of the business industries that heed its presence include:

• Pharmaceutical Industry
• Chemical Industry
• Food Processing Industry
• Agricultural Industry

There are a lot of other sectors and industries that need it! Just think about the business industries that need powders!

How Do You Clean a Double Cone Mixer?

In case you weren’t aware, a double cone mixer is actually one (1), if not the easiest powder handling machine that you can clean.

Figure 5 – Double cone mixer being cleaned

Thanks to the large room that it has, dust, dirt, and other unnecessary particles will find no other option but to stick to the walls of the chamber.

So, here’s a quick and easy way of cleaning a double cone mixer.

1. Fill the mixer with about 8 to 12 liters of moderately hot water. The amount of water depends on the size of the mixer.
2. Run the mixer for about 5 to 8 minutes.
3. Drain the water out and you’ll see all the dirt and unnecessary agents there be removed naturally.

NOTE: If the particles that you mixed and blended are chemicals, it would be useful to use a mild cleaning agent with a disinfectant, too. You can’t run the risk of accidentally including the previous particles in the mixture.

Double Cone Blender Advantages and Disadvantages

What do you think is better for your application? A cone mixer that has two (2) cones or a mixer that is shaped in the letter V?

Now that you know their differences, let us briefly take a look at some of the pros and cons of using double cone mixers.

Pros of Using Double Cone Mixers

Here are some of the benefits and advantages of using double cone mixers:

1. You will be able to work on and process large batches.
2. They’re easy to clean and operate – load and unload.
3. Double cone mixers usually don’t require heavy maintenance.
4. Can get the job done in a matter of minutes.
5. They offer the least amount of attrition out of all the other types of blenders or mixers.

Cons of Using Double Cone Mixers

On the contrary, there are a couple of drawbacks and disadvantages of using them as well:

1. You might need a serial dilution if the powders or particles inside the vessel are free flowing. This is why it’s recommended to fill the mixer more than half of its capacity.
2. They’re not the best to use for applications where the sizes have big differences.
3. You’ll need a large room or space in order to house the double cone blender.
4. Even if what you have is a small version of the double cone mixer, it still requires a lot of headspace.

Where Can You Get Good Cone Mixers?

It’s true that you’ll never have any shortage of where you can purchase cone mixers. But, if what you’re looking for is the best, then working with a Chinese powder handling machine manufacturer will be what you need.

Across China, hundreds of cone mixer suppliers are scattered. You can purchase from those that have been around for years, while you can also work with those that offer customizations and modifications like us here at Yinda Machinery.

Yinda Machinery is considered as the top and the most trusted cone mixer manufacturing company in China.

Thanks to the continuous developments and improvements in the system, we were able to leverage our skills and knowledge, allowing us to better serve the needs of our clients.

We have everything from your regular V-mixers, double cone mixers, 3D mixers, and many more!

Why Yinda Machinery is China’s Top Option For Cone Mixers

Choosing Yinda Machinery as the manufacturer that you can trust for cone mixers will absolutely be the best decision for your business.

Other than the fact that we have a whole library you can choose from, we will also give you a lot of other business benefits that you’ll be able to use for your business!

Some of the business benefits and advantages that you can get when you work with us include:

• You’ll get free quotations and estimates of what you need!
• We provide free installation and a free training on how to install and operate the machine
• Al our cone mixers are carefully designed and engineered for it to function at its full capacity
• We have the best R&D team to cater to the customizations of your machines

With Yinda Machinery, you will never have fears, uncertainties, and doubts on the cone mixers that you’ll purchase because all of it will be specially designed according to your needs!

While you may think that our skills are limited to cone mixers alone, think again! We here at Yinda Machinery are able to produce and offer a lot of different powder handling machines and equipment, such as tray dryers, pin mill grinders, vibro sifters, ribbon blenders, coarse crushers, and many more!

Contact Us Now!

Wherever you may be in the world, Yinda Machinery will be a message away! Talk to us and we will produce world-class quality cone mixers that are accurate and precise to how you want to utilize them!