Efficient Industrial Shell Pulverizer: A Two-Step Process for Superior Quality
Shell powder is widely used across various industries, including agriculture, food processing, pharmaceuticals, and industrial applications such as ceramics, paints, and cosmetics. To achieve high-quality fine shell powder, the choice of machine and the process of production are very important. Today let’s introduce how to use Yinda Equipment to realize the freedom of shell powder.
Paso 1: YINDA YDCS Series Shell trituradora gruesa with Dust collector-Primary Processing
YDCS series shell coarse crusher with dust collector
https://yindamachinery.com/coarse-crusher-with-dust-collector/
Yinda YDCS Series Coarse Crusher is the first stage in the shell powder grinding process. This machine is specifically designed to break large shell pieces into smaller granules. And for shells which is hard, we recommend to use dust collector system to ensure a better working environment.
Principio de funcionamiento:
The coarse crusher operates by applying mechanical force to crush the shells. It utilizes rotating blades or hammers that impact the shells, breaking them into smaller, uniform-sized particles. The cartridge filters removes dust, effectively reducing dust pollution and ensuring a clean production environment. The equipment uses all food grade stainless steel and is polished inside and out. The size can be changed by the inner screen and adjusted the rotor speed.
Inner blade
inner screen
Key Features and Benefits
- High Crushing Efficiency: The powerful motor and robust crushing mechanism ensure a fast and efficient process.
- Uniform Particle Size: Adjustable screens allow for consistent particle size distribution, making the next grinding step more efficient.
- Integrated Dust Collection System: Helps to capture fine dust generated during crushing, reducing material loss and improving workplace safety.
- Easy Maintenance and Cleaning: Designed for easy disassembly and cleaning and simple operation.
Detailed technical specifications:
| Modelo | YDCS-100 | YDCS-200 | YDCS-300 | YDCS-400 | YDCS-600 | YDCS-800 | YDCS-1000 |
| Capacidad (kg/h) | 10-80 | 100-200 | 200-300 | 300-400 | 500-600 | 800-1000 | 1000-1200 |
| Feeding
size(mm) |
<80 | <100 | <100 | <100 | <100 | <100 | <100 |
| Output size
(mm) |
5-20 | 5-20 | 5-20 | 5-20 | 5-20 | 5-20 | 5-20 |
| Motor (kw) | 1.5 | 4 | 5.5 | 11 | 15 | 18.5 | 22 |
| RPM(r/min) | 960 | 960 | 960 | 960 | 960 | 960 | 960 |
| Dimensión
(mm) |
1150×810×1410 | 1250×950×1550 | 1320×1040×1600 | 1400×1100×1700 | 1510×1200×1720 | 1800x1250x1800 | 2000x1350x1950 |
| Peso (kilogramos) | 280 | 350 | 450 | 550 | 650 | 950 | 1100 |
Paso 2: YDWF series Shell Powder Air Classifier Mill-Ultra Fine Shell Powder Grinding Machine
YDWF Series Shell Powder Air Classifier Mill
https://yindamachinery.com/air-classifier-mill/
After the coarse crushing, put the shell granules into the YDWF series shell powder Air Classifier Mill to get the fine powder.
Principio de funcionamiento:
The shell granules enters the grinding chamber via the funnel and spiral conveyor where it is sheared and broken by the fast-rotating blades. The shell powder passes the guide ring and enters the classification chamber. As the classification wheel is in revolution, both the air force and centrifugal force act on the powder. As the particles whose diameters are greater than the critical diameter (diameter of the classification particles) have a great mass, they are thrown back into the grinding chamber to be ground again, while the particles whose diameters are smaller than the critical diameter enter the cyclone separator and bag-type collector via the material exit pipe by means of negative pressure wind conveyance.
Grinding Rotor
Classifier Impeller
Key Features and Benefits
- Easy Installation & Cleaning:Smooth inner wall design without dead angles ensures effortless maintenance and daily cleaning.
- GMP-Compliant Material:Available in SUS 304 o SUS 316L stainless steel to meet pharmaceutical and food industry standards.
- Ultra-Fine Powder Output:Effectively grinds materials to achieve ultra-fine particle sizes with high precision.
- Integrated Grinding & Classifying:Combines both grinding and classification functions in a single machine for improved efficiency.
- Multiple Pass Milling:Enables finer grinding capabilities through multiple milling cycles for enhanced powder quality.
Detailed technical specifications:
| YDWF series Shell Powder Air Classifier Mill | |||||||
| Modelo | YDWF-15 | YDWF-20 | YDWF-30 | YDWF-60 | YDWF-80 | YDWF-100 | YDWF-120 |
| Production capacity
(kg/h) |
20-100 |
50-200 |
100-500 |
200-800 |
300-1000 |
400-1500 |
500-2000 |
| Feeding size(mm) | ≤10 | ||||||
| Trituración finura (malla) | 80-400mesh | ||||||
| Motor power (kw) | 14.87 | 27.3 | 42.12 | 70.45 | 114 | 134 | 150 |
| Dimension(size) | 3000×1600×2600 | 3500×1900×3300 | 3800×1900×3300 | 5000×2600×4300 | 5800×2800×4300 | 5800×3000×4300 | 5800×3200×430q |
Conclusion:
Shell powder is a valuable material used across multiple industries, and achieving the desired fine powder consistency requires an efficient grinding process. By implementing a two-step grinding method—using a coarse crusher followed by an ultra-fine grinder—manufacturers can obtain high-quality shell powder.
About Us:
Yinda has been specializing in the development, design, and manufacturing of mills, mixers, vibrating screens, drying ovens, and packaging machines for many years. Our equipment is widely used in the food, chemical, and pharmaceutical industries and can be customized in various sizes and capacities to meet specific production needs.
With extensive expertise in fine powder processing, we are recognized for our in-depth industry knowledge and are always eager to share insights with our customers. Beyond supplying individual machines, we offer complete one stop processing solutions, integrating cleaning, grinding, mixing, drying, and packaging into a seamless production system.
If you are interested in our equipment, please :
Contact: Dennie
Skype: dennie0827
Call us:86-13914192807
WhatApp/ Wechat: 86-13914192807
Correo electrónico: dennie@yindamachinery.com
Website:www.yindamachinery.com